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Boomerang: the oversized tee that had to survive a kitchen

A Lahore burger brand sent us a mockup for cotton and screen print. Their team works in kitchens. Here is what we made instead.

Boomerang is a Lahore burger brand that went from one outlet to four or five in about a year, with a purple-and-pink identity loud enough to read from across the road. They came to us with a finished design for an oversized staff tee and a bucket hat. What they asked for and what we made are not quite the same thing — and the difference is the case study.

4–5
Branches in about a year
All-over
Sublimation, front, back and sleeves
Mesh
Polyester that breathes on shift
7
Embroidered patch designs
A Boomerang team member in the purple staff tee and bucket hat, seated under the Boomerang sign
Under the sign, in the tee and the hat
The back of the staff tee: a pink glaze shape with 'Behind the Glaze Craze' running across the back and onto the sleeves
The back print runs across the back and onto both sleeves — the reason the method had to change
Two Boomerang staff at the 'Now is a very good time to go boom' wall, one in the tee and hat
Front of house

Who they are

Boomerang sells chicken burgers, sandos and loaded fries out of a growing set of Lahore outlets — Gulberg, DHA, Johar Town, the Falcon complex — under a bubble-lettered wordmark in pink on purple. The brand is built for the phone: every wall, box and delivery bag is designed to be photographed, and the staff are part of the picture. So the staff tee was never going to be a plain polo with a logo. It had to be a piece of the brand that a team member would wear on shift and a customer would want to buy.

The brief

They sent a mockup, and it was a good one: an oversized drop-shoulder tee in deep purple, a small pink wordmark on the chest, and on the back a pink glaze shape spilling across the whole panel and over the sleeves with 'Behind the Glaze Craze' set inside it. Alongside it, a purple bucket hat with a cluster of enamel-style badges — 'Sando', 'Burger', 'Bite Club', 'Not Sharing', the boomerang mark.

The specification that came with the mockup was cotton jersey, screen printed. It is the specification most people reach for, and for a chest logo it would have been right.

Why we said no to screen printing

The back design covers most of the back panel and wraps onto both sleeves. Screen printing that on cotton means laying a large, continuous area of plastisol ink over the fabric — a layer that does not breathe, sits heavy, and on a garment cut this oversized becomes a plastic sheet across the shoulders. Boomerang's team wears this in kitchens and behind counters in Lahore heat, for whole shifts. A tee like that would have been sweated through by the first rush and cracking at the print edges within a season of hot washes.

So we proposed a different construction: all-over sublimation on polyester mesh. Sublimation dyes the fibre rather than coating it — there is nothing on the surface to crack, peel or trap heat — and a mesh knit breathes in a way heavyweight cotton cannot. The print runs edge to edge because the panels are printed before the garment is cut, so the glaze shape crosses the shoulder seams and continues down the sleeves exactly as drawn. The garment comes out wrinkle-free, washes like an undecorated shirt, and the colour is as bright after a hundred washes as on day one. Same oversized fit, same purple, same design. A different garment underneath it.

What was made

Staff teeBucket hat
GarmentOversized drop-shoulder tee, cut and sewn in LahoreBucket hat
FabricPolyester mesh knit, sublimation-readyPurple, to match the tee
DecorationAll-over sublimation: chest wordmark, back and both sleeves, printed before cuttingEmbroidered patches, seven designs
ColourDeep purple ground, pink artworkPurple, with pink and white patches
What it had to surviveKitchen heat, full shifts, hot washing, being photographedDaily wear, sun, the same photographs

The hat, and the badges that became patches

The mockup's badges were drawn as enamel pins. They were made as embroidered patches instead — a satin-stitched border, dense fill in pink and white on purple, the wordmark's wobble kept intact in thread — which sit flat, survive the wash and cannot bend or fall off in a kitchen. The seven patches sit on the purple bucket hat in the same arrangement as the mockup.

How it lives now

The tee and the hat are worn by the team across Boomerang's outlets and they turn up in the brand's own photography — the same pieces on the same people, in front of the signage, at the counter, at the 'go boom' wall. That is the test a staff garment either passes or fails: whether the brand puts it in the picture. Because the print is in the fibre, it will look like this for the life of the garment.

It is also the reason we push back on a specification when the garment is going to be worn hard. Boomerang asked for cotton and screen print because that is what a tee usually is. What they needed was a garment that could carry a design that big through a shift in a kitchen — and that is a fabric and method decision before it is a design one.

What Boomerang used

Sublimation printing

All-over prints in the fibre — the method the tee was made with.

See sublimation printing

Custom caps

Bucket hats, snapbacks and dad caps, embroidered in Lahore.

See custom caps

Restaurant and café uniforms

Fabric and method choices for people who work in heat.

Read the guide

Workwear and uniforms

Staff apparel for restaurant groups and retail chains.

See the service

Photographs

Photographs and the film are Boomerang's own, from their outlets and their social channels.

Making staff apparel for a growing brand?

Send us the design, the number of people and where they work. If the specification you have in mind will not survive the shift, we will say so and show you the one that will.

Get a quote